Latest HORN Products

2019

Innovations 2019

Axial Cassettes System 224 - with internal coolant supply / Titanium geometry for System 224 / Grooving System 32T – for limited spaces / System 274 – new coating IG 35 / New coating IG35 – with systems S100, S101, S224 and S229 / Parting off in the Y-axis / Supermini with face clamping / Supermini HP – Multifunctional tool for high cutting depth / Form Boring System 117 – Short machining times with profiled tools / Mini Systems 108 and 114 – Threading programme for turning / Piezo Tool System – Toolholder with real-time tool monitoring / MCD-tipped Tools / Additive Manufacturing – 3D-printed coolant attachments / Gear skiving – from module 0.25 up to module 5 / Circular Interpolation Groove Milling System 304 – from bore ø 8 mm / Expansion of the circular interpolation milling system / Tangential Milling System 406 – New wide finishing geometry / Tangential Milling System 409 – Precision sintered indexable insert / Tangential Milling System 610 – Expansion

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INFO 20/19: TANGENTIAL MILLING SYSTEMS 406, New wide finishing geometry

  • Precision ground for high quality surface finish
  • Very good chip formation
  • Long tool life due to optimum geometry 

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INFO 19/19: BOEHLERIT MILLING, Multifunctional tool systems for maximum productivity

  • For the die and mould industry
  • Universally applicable tool systems
  • High chip removal rates even with small diameters

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INFO 18/19: NEW COATING IG35, Machining of stainless steels with systems S100, S101, S224 and S229

  • High process reliability due to optimum carbide grade
  • Shorter cycle time due to higher cutting parameters
  • Better component qualities

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INFO 17/19: SYSTEM 274 - NEW COATING IG35, High performance in stainless steels and superalloys

  • For Swiss-type lathes
  • Machining of stainless materials and titanium
  • High process reliability

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INFO 16/19: GROOVING SYSTEM 32T, For limited spaces

  • Compact design for Swiss-type lathes and universal use
  • High accuracy indexability thanks to precision insert seat
  • For different machining operations

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INFO 14/19: TANGENTIAL MILLING SYSTEM 610, Expansion for 90° shoulder mill and new insert grades

  • Precision ground indexable insert
  • With six usable cutting edges
  • High flexibility

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INFO 13/19: MCD-TIPPED TOOLS, Surface quality to within nanometres

  • Replacement for finishing operations
  • Flatness and surface quality to within nanometres
  • Compliance with the tightest tolerances

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INFO 12/19: ADDITIVE MANUFACTURING, 3D-printed coolant attachments

  • Targeted supply of the coolant
  • Customer solutions through SLM processes in various materials
  • Individual design and post-processing according to customer requirements

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INFO 11/19: PARTING OFF IN THE Y-AXIS, Efficient parting off in turn-mill centers with high cutting parameters

  • High cutting parameters and shorter machining times
  • Parting off large workpieces
  • Excellent stability due to optimised machining concept

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INFO 10/19: TANGENTIAL MILLING SYSTEM 409, Precision sintered indexable insert

  • Precision sintered indexable insert
  • Roughing geometry for high material removal rate
  • Cost-effective use of the inserts

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INFO 9/19: FORM BORING SYSTEM 117, Short machining times with profiled tools

  • Profiled inserts according to customer requirements
  • Reduction of machining times
  • Interchangeable system in graduated form widths

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INFO 8/19: SUPERMINI HP, Multifunctional tool for high cutting depths

  • Shorter machining times due to higher cutting depths
  • High surface finish
  • One tool for multiple applications

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INFO 7/19: PIEZO TOOL SYSTEM, Toolholder with real-time tool monitoring

  • Unique solution for real-time tool monitoring of micro turning operations
  • Information about the condition of the tool during machining
  • Piezo sensor measures even the lowest cutting forces with high resolution

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INFO 6/19: GEAR SKIVING, Gear teeth from module 0.25 up to module 5

  • High productivity for internal and external gears
  • Coordinated tool systems for different module sizes
  • Variable cooling systems for maximum process reliability

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INFO 4/19: SUPERMINI WITH FACE CLAMPING, Improved accessibility when changing tools

  • Face clamping
  • High retention force of the cutting insert
  • High repeatability when changing inserts

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INFO 3/19: TITAN GEOMETRY FOR SYSTEM 224, For grooving and parting off

  • World‘s only geometry just for titanium
  • Long tool life due to optimum geometry
  • Low built-up edge

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INFO 2/19: AXIAL CASSETTES SYSTEM 224 with internal coolant supply

  • Long tool life due to internal coolant supply
  • Improved chip removal due to high coolant pressure
  • Chipbreaking due to adapted chip geometries

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INFO 1/19: SYSTEM MINI 108 AND 114, Tools for threadcutting by turning

  • Spanbruch auch in schwer zu zerspanenden Materialien
  • Optimum chip control with pitches from 0.5 to 2.5 mm
  • Compatible with existing toolholder System Mini 108 and 114

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2018

Innovations 2018

Grooving System 32T – for limited space / System 64T – new cassettes / System Mini 108 - Tools for threadcutting by turning / Broaching systems N105 and S117 – new geometries and through coolant / System 620 – for face and high feed milling / JET-Whirling – Whirling with internal coolant delivery / High-Speed-Whirling – for shorter machining times / Speed-Forming – machining of tight and deep grooves / Polygon Turning – for producing non-round contours / System DTM – Lightweight face mill / Systems DDHM / DSFF – Tools for drilling carbide / Tools for Tornos Multiswiss / Additive Manufacturing – Customer-specific components using the SLM process / Tangential Milling Systems 406/409 – adjustable side milling cutters / Tangential Milling Systems 406/409 – new substrate / Tangential Milling System 610 – with six-edged milling insert / System ETAtec 45P – Enhancement for difficult-to-machine materials / System ISO 00P – Expansion for 3D milling / System ISO 00P – Extended milling programme / System ISO 00P – Extended milling programme

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INFO 20/18: SYSTEM MINI 108, Tools for threadcutting by turning

  • Chip breaking even with difficult-to-cut materials
  • Optimum chip control with pitches from 0.5 to 1.25 mm
  • Compatible with existing standard range System Mini 108

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INFO 19/18: SPEED-FORMING machining of tight and deep grooves

  • Productive machining of deep and shallow grooves using new tool system
  • Tools based on the Supermini 105 system
  • Fast production of curved and undulating grooves

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INFO 18/18: JET-WHIRLING, Whirling with internal coolant delivery

  • The only whirling tool to feature an internal coolant supply
  • Long tool life and excellent surface  quality thanks to targeted cooling of the cutting zone
  • Accurate indexability when changing the whirling head owing to the precise interface

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INFO 17/18: HIGH-SPEED-WHIRLING, new technology for shorter machining times

  • High productivity through turning and whirling operations performed simultaneously
  • Long tool life and excellent surface quality as a result of pre-turning the thread diameter
  • Machine and process technology partners Index / Traub

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INFO 16/18: ADDITIVE MANUFACTURING, Customer-specific components using the SLM process

  • Cost-effective production of prototypes using SLM technology
  • Machining post-processing through close networking with mechanical production
  • Support and advice for SLM-compliant design

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INFO 15/18: SYSTEM PItec 45N, Extended milling programme

  • 16 edges boost productivity
  • Excellent stability from negative geometry
  • Reduced vibration and exceptionally quiet running due to asymmetrical distribution

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INFO 14/18: SYSTEM ISO 90P, Extended milling

  • Insert with helical cutting edge for precision machining
  • Excellent cutting behaviour
  • Low cost per cutting edge

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Info 12/18: System ETAtec 45P, Erweiterung für schwerzerspanbare Werkstoffe

  • Höhere Warmhärte
  • Ausgewogenes Härte-Zähigkeitsverhältnis
  • Verschleißfeste Beschichtung mit geringer Affinität zu Titan

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INFO 13/18: SYSTEM ISO 00P, Expansion for 3D milling

  • For mould and die industry
  • Addition to high-feed systems
  • Long tool life from matched substrates

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INFO 11/18: SYSTEM 620 for face and high feed milling

  • Excellent torque transmission thanks to large shank diameter
  • Six inserts for face milling and corner milling
  • Excellent vibration absorption through carbide shank

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INFO 10/18: TOOLS FOR TORNOS MULTISWISS 6x16, 6x32 and 8x26

  • Flexible and expandable machining
  • Expansion for the Tornos MultiSwiss modular holder system
  • Use of all Supermini type L105 cutting inserts

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INFO 9/18: GROOVING SYSTEM 32T for limited space

  • Compact design for Swiss-type lathes and restricted spaces
  • High accuracy indexability thanks to precise insert seat
  • Optimum chip flow due to absence of an insert clamp

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INFO 8/18: SYSTEM 64T, new cassettes

  • Six-edged insert means low price per cutting
  • New cartridge holders
  • New coatings

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INFO 7/18: POLYGON TURNING for producing non-round contours

  • Inexpensive production of splines, polygons and other shapes
  • For external and internal machining
  • Very well suited to series production processes

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INFO 6/18: BROACHING SYSTEM N105 AND S117, New geometries and through coolant

  • New range of different geometries for conventional broaches and broaching units
  • New coating enables longer tool life
  • Universal use and improved reliability, even with hard-to-cut materials

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INFO 5/18: SYSTEMS DDHM / DSFF, Tools for drilling carbide

  • Economical machining of sintered carbides
  • Drilling into solid up to 10 x diameter
  • Saves the need for long eroding processes

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INFO 4/18: SYSTEM DTM, Lightweight face mill

  • Low energy usage due to aluminium tool holder
  • Flexibility thanks to different diamond cutting materials and geometries
  • Low tool holder weight protects spindle

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INFO 3/18: TANGENTIAL MILLING SYSTEM 406/409, new substrate

  • Wider selection of grades
  • Longer tool life, even with hard-to-cut materials
  • For machining specific material groups

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INFO 2/18: TANGENTIAL MILLING SYSTEM 610 with six-edged milling insert

  • The world‘s only disc milling cutter with six-edged milling inserts
  • High precision and surface quality
  • Toolholder protected by surface treatment against chip impact

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INFO 1/18: TANGENTIAL MILLING SYSTEM 406/409, adjustable side milling cutters

  • Easily adaptable groove width thanks to adjustable body
  • Flexible groove width reduces tooling costs
  • Equipped with indexable inserts type 406 or 409

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